2007年11月3日星期六

Cyclic stresses and vibration

Cyclic stresses fatigue the blade, axle and bearing material failures were a major cause of turbine failure for many years. Because wind velocity often increases at higher altitudes, the backward force and torque on a horizontal-axis wind turbine (HAWT) blade peaks as it turns through the highest point in its circle. The tower hinders the airflow at the lowest point in the circle, which produces a local dip in force and torque. These effects produce a cyclic twist on the main bearings of a HAWT. The combined twist is worst in machines with an even number of blades, where one is straight up when another is straight down. To improve reliability, teetering hubs have been used which allow the main shaft to rock through a few degrees, so that the main bearings do not have to resist the torque peaks.

When the turbine turns to face the wind, the rotating blades act like a gyroscope. As it pivots, gyroscopic precession tries to twist the turbine into a forward or backward somersault. For each blade on a wind generator's turbine, precessive force is at a minimum when the blade is horizontal and at a maximum when the blade is vertical. This cyclic twisting can quickly fatigue and crack the blade roots, hub and axle of the turbines.

Vertical axis
12 m Windmill with rotational sails in the Osijek, Croatia
12 m Windmill with rotational sails in the Osijek, Croatia

Vertical-axis wind turbines (or VAWTs) have the main rotor shaft running vertically. Key advantages of this arrangement are that the generator and/or gearbox can be placed at the bottom, near the ground, so the tower doesn't need to support it, and that the turbine doesn't need to be pointed into the wind. Drawbacks are usually pulsating torque that can be produced during each revolution and drag created when the blade rotates into the wind. It is also difficult to mount vertical-axis turbines on towers, meaning they must operate in the often slower, more turbulent air flow near the ground, resulting in lower energy extraction efficiency.

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